The formulaIngredient required = (batch amount ÷ batch yield) × units ordered; to buy = required − stock
- Do the batch to unit conversion first, or every later number inherits the error.
- Add a waste allowance to the per unit amount if trimming or spillage is routine.
- A negative result means surplus, not a purchase.
Worked example
A soy candle batch of 12 uses 2,400 g wax, 240 ml fragrance, 12 wicks and 12 jars. You need 150 candles and hold 18 kg wax, 900 ml fragrance, 400 wicks and 120 jars.
Result. Three purchases stand between you and 150 candles, and wicks need no action at all.
Requirements are the other half of capacity
Capacity asks what your stock allows. Requirements ask what a target demands. The two use the same recipe data in opposite directions, which is why a business that can answer one can usually answer both from the same numbers.
Working from requirements is the right direction when the quantity is fixed, for example a wholesale order or a market stall you always stock the same way.
Buy to the requirement, not to the shelf
Purchasing by habit produces the classic small producer inventory profile: too much of the cheap things, never quite enough of the one that matters. A requirement list flips this, because it is derived from what you are actually committed to making.
Where suppliers sell in fixed pack sizes, round the purchase up to the next pack and record the surplus as stock rather than as need.
Common mistakes
- Scaling the batch instead of the unitMultiplying the batch recipe by the number of units overstates everything by the batch yield.
- Leaving packaging outJars, boxes, labels and ribbon are materials. An order can be blocked by a label as easily as by wax.
- Ignoring what you already holdThe requirement is not the purchase. Subtract stock or you will double buy.
How Makeable automates this
Makeable is production capacity and inventory planning software for small businesses that make physical goods from recipes or bills of materials. It stores your materials and recipes, keeps stock current as orders arrive, and runs the calculation on this page continuously rather than on request, so the answer to "can I make this?" is always current.
You can start on the free plan with three products and fifteen materials, see how the production engine works, or compare plans and limits.
Common questions
How do I calculate how much material to buy for an order?
Requirement minus stock. Multiply the per unit amount by the ordered quantity to get the requirement, subtract what is on the shelf, and round up to your supplier's pack size.
How do I calculate raw material requirements from a BOM?
The method is identical to a recipe: per unit quantity from the bill of materials multiplied by the number of finished units, minus stock on hand. Multi level BOMs need the same calculation applied at each level.
Should I include waste in ingredient requirements?
Yes, if it is predictable. Add the typical waste percentage to the per unit amount, so a 200 g pour with 5 percent loss is entered as 210 g.
For information and estimates only. Makeable's formulas, batch limits and margin calculations are mathematical estimates based on your inputs. They are not certified accounting, financial, pricing or tax advice. You are solely responsible for setting your own wholesale and retail prices, ensuring profitability, and checking cost calculations before committing money.